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Is an air compressor absolutely necessary? Not with all of the kits that are available for construction but I am going to assume that the average builder will want access to some source of compressed air. Air compressors come in all sizes and costs. They are really not that expensive and most builders will want to have one in their shop. Occasionally you will be required to trim or cut sheet metal. Bending is another matter. Most bending required can be accomplished using small metal brakes, rounded wood, etc.
The plans will often assist you in building the needed tool for bending. Understand that the lists of tools outlined are for a typical kit aircraft and do not necessarily apply to all makes and models.
Use the list provided by your kit manufacturer as the basic guide. Before we cut we must measure. Use an ultra-fine sharpie marker. The points are made out of steel with an aluminum grip. After measuring comes the cutting. The following tools are available for cutting sheet metal. The blades of the snips are offset allowing sheet metal to be cut straight or in a circle keeping the material away from your hands. The handles are color coded with red meaning they will cut straight and to the left and green meaning the snips will cut straight and to the right.
They are made of aluminum and are light in weight. Long, straight cuts of aluminum are simple with one of these tools. Hole cutters and circle cutters are available for cutting circles, etc. Hand nibbling tools are useful for cutting holes, notching metal, and trimming. They can be purchased as hand tools or pneumatic powered. Die grinders are used by many builders for cutting, grinding, and polishing.
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